Project Spotlight

5 Industrial Rooftop Units Replaced at a Holland, MI Metal Stamping Plant

Aging systems. Declining efficiency. A looming failure. Crossroads Mechanical guided this Holland, MI facility through unit replacement planning - on time and with zero production disruption.

Newly installed industrial rooftop HVAC units at a Holland, MI metal stamping plant

The Job

Project Overview

This Holland, MI metal stamping plant was running on a fleet of industrial rooftop units that had been in service for almost 30 years. While the equipment had been reliable for decades, age had caught up with it - efficiency had dropped, repair costs were climbing, and the units were beginning to show signs of imminent major component failures.

Facing the risk of unexpected downtime that could halt production, the facility reached out to Crossroads Mechanical to assess the situation and develop a replacement plan. Our team walked the facility, evaluated each unit, and coordinated the full scope of the project from equipment selection through final startup.

  • 5 industrial rooftop units replaced

    Half fleet replacement to restore capacity, efficiency, and long-term reliability to this Holland, MI facility's production area.

  • 30 year-old equipment retired

    Legacy units had significantly exceeded their service life, increasing repair costs and risk of failure.

  • Declining efficiency & rising costs

    Aging compressors & heat exchangers, worn components, and energy waste drove up operating costs year-over-year.

  • Zero production downtime

    Crossroads coordinated the installation with the facility's safety team to keep operations running.

Crossroads Mechanical team at Holland, MI metal stamping plant rooftop unit replacement project

Before & After

Out With the Old, In With the New

30+ years of service - retired and replaced with modern, high-efficiency equipment.

Aging 30-year-old industrial rooftop HVAC unit being removed at Holland, MI metal stamping plant

Before - Old Units Removed

New high-efficiency industrial rooftop HVAC units installed at Holland, MI metal stamping plant

After - New Units Installed

Installation

The Work in Progress

From rigging and curb-setting to the final install - a look at the crew in action.

Crane lifting new industrial rooftop HVAC unit onto Holland, MI metal stamping plant
Crossroads Mechanical technician setting curb adapter for rooftop unit at Holland, MI metal stamping plant
New rooftop HVAC unit being set into position at Holland, MI metal stamping plant

Watch the Installation

See one of the new units being set into place on the facility roof.

New industrial rooftop unit being positioned - Holland, MI metal stamping plant

What the Client Said

"We weren't sure who to turn to to handle this project. Crossroads Mechanical guided us through the entire process and the installation went smoothly, even in the rain. We really appreciate their expertise."

Dale

Holland, MI

Crossroads Mechanical team at Holland, MI metal stamping plant - replace with client photo when available

Where We Work

Based in Hudsonville, Serving West Michigan

We're a small, family-run team based in Hudsonville, MI. That means when you call, you're talking directly to someone who knows your equipment and cares about the outcome — not a dispatch center.

We serve commercial and industrial clients across Grand Rapids and the broader West Michigan area. If your facility is in our region, we'd be glad to connect.

Have Aging Equipment That Needs Replacing?

Crossroads Mechanical can assess your current systems, plan the project, and handle the full replacement - so you're not left guessing.